Production Process

RESPONSIBILITY and ACCOUNTABILITY is what we assure - starting from sourcing, manufacturing and estimating the capacity inside the production unit. This happens effectively through our associate team of merchandise services who do a perfect transformation between the ideas and fabric presentation, starting right from the development of samples. On a daily basis we conduct internal meetings with our team supervisors to make sure the aspects of material management and the essentials to improve on Fabrics, Accessories and Samples, and these are clearly communicated to our factory heads.

On collection of fabrics and accessories by our fabric team, we push to make pre-production, size set samples for customer approval to start production. Once our QC audits the preproduction to be okay and upon approval from the customer, our production team will be advised to start proceeding for bulk production. Meantime, our Q.C will take charge of quality of the garments, starting from cutting to the final stage. On final Inspection we do final audit and pass every shipment.

Infrastructure facilities

Spinning

We source the yarns from reputed spinning mill in and around tirupur .Our associate spinning division has over 1,00,000 spindles. It manufactures 100% cotton, polyester blends, modal, viscose, slub, linen, indigo yarn of various counts ranging from 20’s to 60's, both combed and semi-combed hosiery and weaving.

Knitting

Our associated knitting divisions are equipped with latest technology imported knitting machineries, which can be possible to knit all the varieties of fabric like, single jersey, 3 Thread fleece, Terry, Durby, Drop needle, Waffle, Lycra jersey, Herring bone, Rib jacquard , Interlock jacquard and all types of structural fabrics.

Dyeing

Our associated dying factory has soft flow dyeing machines with the capacity of 3 tons per day. Dyeing unit processes with ballon padding and relax dryer machines.

Compacting

Our associated dying factory has own compacting division with imported compacting machine like tubetex and ferrora which can produce 10 tons capacity per day.

Cutting

Our associated factory has a vertical cutting division which includes spreader, auto marker and autocutter. We have manual cutting also for shaping and stripe matching works.

Printing

Our associated printing unit have worked with every possible print that has ruled the market. Most of the printers have nearly 20 years of experience in printing such as pigment, gady, NON PVC, foil, flock, foam, HD prints, Discharge, reactive and all over prints.

Embroidery

Our associated factories are equipped with embroidery units. They are branded Japanese make Tajima, ZSK and Barudan machines. The embroidery machines installed can handle all our embroidery requirements.

Production

We are working with 6 factories with compliance certified and approved by customers. All factories are equipped with most modern sewing machines such as YAMATO, PEGASUS, SIRUBA and BROTHER make with experienced tailors. Total no of machines installed with our suppliers’ units are 1600 machines with a total production capacity of 30,000 pcs/day.

Checking

Another important process is checking. Checking is to trim all extra threads, stains and holes. We have modern trimmer machines. Highly skilled workers are employed in this section.

Ironing

All our associated units consist of ironing sections with latest steam ironing machines.